Discover the newest advancements in dozers and excavators and explore how contractors can leverage these innovations to enhance profitability and maximize ROI.
Machine control technology continues to drive advancements in dozer and excavator efficiency, helping contractors optimize performance, boost profitability, and maximize ROI.
Innovations in Machine Control Enhance Efficiency
The industry has witnessed significant improvements in machine control solutions over the years, leading to greater precision and operational efficiency.
In the last five years, advancements in GNSS receivers have greatly enhanced their reliability, particularly in areas where traditional GNSS systems struggle. According to Cameron Clark, business area director for Trimble’s earthmoving division in civil construction, these improvements allow operators to work in locations previously deemed unsuitable for GNSS-based solutions.
For instance, Trimble’s MS9X6 receivers enable increased flexibility by eliminating the need for Universal Total Station or robotic total station setups, streamlining operations and improving efficiency.
Machine control solutions have become indispensable in modern construction, with even minor disruptions—such as a cable malfunction—significantly impacting productivity, much like a major hydraulic issue would.
Additionally, new operator assistance features have expanded the capabilities of machine control, making it more intuitive and accessible.
“In response to the skilled labor shortage, Trimble has introduced advanced steering systems for dozers and compactors that automatically maintain machine alignment, reducing the need for highly specialized operators,” Clark explained. He also highlighted a white paper from Trimble that details how enhanced compactor features help reduce overlap, leading to lower fuel consumption and emissions.
Advancements in Jobsite Connectivity and Machine Control Technology
“Connectivity on the jobsite has significantly improved, streamlining communication between field operations and office teams,” said Clark. “This enhanced connectivity enables faster updates on project details and design modifications while also allowing for remote troubleshooting and seamless software upgrades. These improvements empower contractors and their support teams to manage field operations with greater efficiency.”
Cutting-Edge Vision and Detection Systems Enhance Safety
A new wave of vision and detection systems is transforming how operators navigate jobsites. “Advanced vision systems have been developed to improve operator awareness, ensuring they have a clear view of their surroundings,” explained Matt Costello, a product marketing manager.
“This system builds on traditional rear-view cameras by incorporating additional cameras in the positions of side-view mirrors, broadening sight lines for operators. It also offers upgrade options, allowing users to enhance their vision systems as needed,” he added.
One of the standout innovations is an advanced camera-based detection system that provides real-time alerts to operators. This technology actively scans behind the machine, detecting and highlighting objects in the vicinity. It also features a unique combination of visual and audible alerts when a bystander is identified, significantly enhancing situational awareness and safety on the jobsite.
“When skilled labor is in short supply, having detection systems like these gives operators confidence and improves jobsite awareness,” said Costello.
Next-Generation Grade Control Systems
Grade control technology has evolved significantly since its introduction in 2016. Today, it is available across a broad range of equipment models, with recent advancements making it more intuitive and effective. The latest generation of this system now features a Smart Grade-ready setup with 2D grade control, displayed on a user-friendly 10.1- or 12.8-inch touchscreen interface.
“Operators can easily switch between 2D and 3D control based on the phase of their project and jobsite requirements,” noted Costello. “This system also supports plug-and-play laser integration, giving contractors a competitive edge by ensuring precision across different job conditions. The new touchscreen interface includes built-in setup tips and operator manuals for added convenience.”
Machine control technology, like other digital solutions, continues to advance, with sensors and processing speeds improving over time. Scott Hagemann, a market professional at Caterpillar, highlighted how the company regularly releases new software features, including Steer Assist, Blade Load Monitor for dozers, and E-fence technology for motor graders.
Boosting Equipment Productivity and Operator Performance
Discussing how these technologies improve productivity, Costello emphasized that grade control systems not only enhance experienced operators’ capabilities but also help newer operators get up to speed quickly.
“Next-generation grade control features remote display access, enabling remote troubleshooting, training, and setup assistance,” Costello said. “With wireless data transfer, jobsite files can be sent to multiple machines, eliminating the need for physical updates and ensuring seamless design modifications.”
Steer Assist technology further enhances precision by enabling dozers to follow a 3D path, such as the center of a road or the edge of a ditch, without manual steering input. Meanwhile, blade load monitoring provides real-time feedback on the amount of material being moved, optimizing efficiency and reducing unnecessary passes.
Machine control systems allow operators to achieve final grade accuracy on the first attempt, eliminating guesswork and minimizing rework. Clark compared this process to a 3D printer.
“You begin with a detailed 3D design, which is then ‘printed’ exactly as envisioned. Using Trimble Business Center, contractors can create a 3D model, send it to Trimble Earthworks, and leverage semi-automatic controls to execute the project with precision and efficiency,” he explained.
Cost and Time Savings with Machine Control
Clark outlined several ways machine control technology delivers measurable time and cost savings:
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Reducing rework by ensuring precision on the first pass.
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Providing operators with real-time data inside the cab, eliminating the need for grade checkers or surveyors.
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Enhancing fuel efficiency, lowering emissions, and reducing wear and tear on machines.
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Decreasing the number of machines required for specific tasks, such as eliminating the need for a grader to refine a dozer’s work.
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Optimizing material usage by ensuring that the correct amounts are excavated and transported, preventing unnecessary re handling and extra costs.
“Getting the job done right the first time, with the fewest possible passes, directly impacts a contractor’s bottom line,” Costello concluded.
Maximizing ROI with Advanced Machine Control
To enhance return on investment (ROI), contractors can leverage advanced technology to monitor and optimize machine utilization. By tracking key metrics—such as how frequently grade control technology is being used, idle time, and overall efficiency—contractors gain valuable insights into their equipment’s performance and operational costs.
The latest generation of grade control solutions offers contractors a flexible approach. They can start with 2D grade control and laser capabilities, with the option to seamlessly upgrade to full 3D functionality as their business expands or as they take on more complex projects requiring precise engineering.
“Machine control technology is becoming standard on modern jobsites, and strong support is critical,” said Costello. “A well-trained dealer network with precision technology specialists ensures maximum uptime, while dedicated field teams provide on-site training and troubleshooting support.
“This extends to dealer assistance centers where experts focus on jobsite readiness, continuous improvement, and operator education,” he added.
Embracing a New Approach to Project Management
Adopting machine control technology requires a shift in business operations. “It changes the way projects are bid, executed, and managed,” explained Hagemann. “Contractors can reduce survey costs by minimizing the need for traditional staking, while also cutting down on labor, fuel, and material expenses.”
However, transitioning to machine control doesn’t have to happen all at once, noted Clark. “The first step is consulting with a dealer to assess business goals and explore available solutions,” he said. “A trusted dealer and technology provider should serve as a long-term partner, offering training and ongoing support both in the field and at the office.
“When the right support is in place, there’s no reason to hesitate in adopting machine control. It’s worth investing the time to understand how it can optimize resources, streamline workflows—even without a 3D model—and take advantage of automation for improved efficiency.”
Cutting Rework, Reducing Costs, and Optimizing Materials
By displaying real-time jobsite data directly on-screen, operators can instantly see cut-and-fill requirements, eliminating the need to wait for surveyors to stake the site.
“Rework is drastically reduced because operators have a built-in grade checker in the cab, allowing them to achieve the correct elevation on the first pass,” Hagemann explained. “With precise grading, material usage is optimized, saving costs and reducing waste.”
Costello emphasized that machine control gives contractors confidence that every job is being executed correctly from the start. “It provides control over key expenses, including labor, fuel, and materials,” he said.
“Understanding these costs not only improves day-to-day operations but also allows for more competitive bidding on future projects,” Costello added. “Unexpected rework can derail a project, but with intuitive and adaptable technology, contractors have the tools they need to maintain productivity, reduce waste, and deliver quality results efficiently.”
